Stained
concrete is the result of the
application of metallic salts to an
existing concrete substrate. Manufacturers
of chemical concrete stains suspend the
metallic salts in an acid media.
The acid acts to lightly etch
and soften the surface of the concrete
layer so that the metallic salts
can penetrate the hardened surface and
bond with mineral components of the
concrete. The
result of this process, when properly
performed, is a permanently colored cement
layer.
Inherent
in the process of staining concrete
is a variability or mottling of the
color(s). This
is anticipated and largely uncontrollable.
Variations in or presence of
localized mineral components, moisture content,
surface laitence, subsurface deposits or accumulations,
concrete hardness and density, and surface
or sub-surface contamination can affect the
final color(s) and degree of
variegation.
The
degree to which color(s) will vary
is often depicted within a sample panel.
Preparation, application of stain(s)
and applications of sealer(s) all directly impact the
resultant appearance. This
contractor strongly recommends sampling be
performed on the slab which is
to be stained.
This is generally accomplished by
sampling in a room which will be carpeted,
tiled or vinyled.
If this is not possible, a
sample panel can generally be created under future cabinet
locations in the kitchen or baths, or under tubs or showers.
Despite
the controls, variegation or blotching
occasionally occurs which is not represented
in sample panels.
This also is inherent to the
process and is outside the control
of this contractor.
Causes are usually related to
mineral accumulations within the concrete substrate
or pollution of the concrete by construction materials or practices.
Things that you can do to minimize blotching or
spotting are:
 |
Keep slab clear
of nails, staples and other metallic
building components. |
 |
Sweep slab daily
to prevent accumulation of sawdust,
leaves, pollen and soils.
|
 |
Do not leave
lumber lying on slab, especially
composition materials (O.S.B., Ply,
etc.). |
 |
Use only oil-less
compressors for air tools.
|
 |
Prohibit eating on
areas of the slab to receive
stain (all oils repel the stain).
|
 |
Do not allow
spitting from smokeless tobacco products
on the slab. |
 |
Never use concrete
curing materials, coatings or polyethylene
sheets over the
slab. |
 |
Place temporary, impermeable
protection under all activities requiring
adhesives
or solvents. |
 |
Reduce puddling of
water on the slab for extended
periods by sweeping.
|
 |
Protect
stained slab from scuffing, scratching
or cutting with a breathable material
such as corrugated paper or Tyvecä.
|
Though
not all inclusive, this list can
act as a guideline for other trades
and their activities while working on
the slab. At
all times, should a question arise about
the staining process, please contact
Godwin Architectural. The
manner in which concrete is finished
as well as the design mix of
the concrete will have dramatic effects
on the final appearance of the floor.
Godwin Architectural Concrete can provide information
and answer questions regarding design
mix and finishing questions, but it
is the General Contractor's responsibility
to coordinate all slab placement and
finishing issues with the slab contractor.
The
General Contractor and Owner or Purchaser
attest that they have reviewed the
above information and that they accept
the conditions as stated. The
Contractor will adhere to professional
preparation and application techniques, but
cannot be held responsible for results
which are unanticipated by the Parties
to this agreement. The Contractor's statement
of warranty is limited to the
application of materials and does not
extend to any other facet or component
of the construction process. The
Owner acknowledges and/or the Builder
agrees to inform the buyer that this
floor must be maintained in order
to remain an attractive element of
the house. Godwin
Architectural will provide maintenance recommendations
which are specific to the finishing
system chosen by the Owner or
Builder for this project. It
is the end user's responsibility to
follow maintenance recommendations.